Vial Liquid Filling Production Line
Mawu Oyamba
Mzere wopangira madzi a Vial umaphatikizapo makina ochapira akupanga akupanga, RSM yowumitsa makina owumitsa, kudzaza ndi kuyimitsa makina, KFG/FG capping makina.Mzerewu ukhoza kugwira ntchito limodzi komanso paokha.Itha kumaliza ntchito zotsatirazi za kuchapa kwa akupanga, kuyanika & kutsekereza, kudzaza & kuyimitsa, ndi kutsekereza.
Kanema wa Zamalonda
Ntchito:
Pakuti galasi vial kupanga.
Njira Zopangira:
Gawo 1
Akupanga kusamba
Makina ochapira mabotolo a Ultrasonic amagwiritsidwa ntchito kuyeretsa mkati ndi kunja kwa mbale zamankhwala ndi mabotolo ena a silinda.
Lili ndi makhalidwe awa: Net lamba conveyor Mbale infeed mosalekeza;Yambani ndi kutsitsi ndi akupanga kuyeretsa kulimbikitsa kuyeretsa kwenikweni.Njira yozungulira mosalekeza.kayendedwe ka, Mbale zomwe zimagwiridwa ndi chida chapadera cha diamondi.
Njira yopangira zochapira: Malo ochapira 7 operekedwa motere:
No.1 & No.2 station: Kupopera mbewu mankhwalawa mkati ndi kunja ndi madzi ozungulira.
No.3 siteshoni: Kuwomba mkati ndi mpweya woponderezedwa wa asepsis.
No.4 siteshoni: kugwiritsa ntchito WFI kuyeretsa mkati mwa mbale.Mu siteshoni iyi, pali nozzles anayi kutsuka vial kunja.
No.5 siteshoni: Kuwomba mkati ndi mpweya woponderezedwa wa asepsis.
No.6 siteshoni: Kupopera mbewu mankhwalawa mkati ndi WFI.
No.7 siteshoni: Kuwomba mpweya woponderezedwa wa asepsis kulowa mkati mwa vial kawiri.Pa nthawi yomweyo, pali nozzles anayi kuwomba vial kunja.
Gawo 2
Kuwotcha & Kuyanika
Laminar otaya njira yolera yotseketsa yomwe imagwiritsidwa ntchito pochapa mbale zouma zowuma ndikuchotsa kutentha, Imatha kufikira kutentha kwambiri kwa 320 ℃, nthawi yabwino yotsekera pa 7minutes. (kwa 3Logs pyrogen redcution）.
Lili ndi malo atatu ogwira ntchito (Dera la Preheat, malo otentha, malo ozizira).Malo atatu ogwira ntchito omwe amaikidwa pazitsulo zachitsulo (pansi pazitsulo zokhala ndi chrome).Mbale yodzitchinjiriza imagwiritsidwa ntchito AISI304 yomwe idathandizidwa mwapadera.
Gawo 3
Kudzaza & Kuyimitsa
Aseptic Liquid Filling Machine ndi mtundu watsopano wodzaza vial wopangidwa ndi kafukufuku wazogulitsa kunyumba ndi kunja.Zili ndi mitundu yosiyanasiyana yaukadaulo wapamwamba pamaziko a kuphatikiza ndi kukulitsa, ndipo imagwira ntchito pamzere wopanga.
Gawo 4
Capping
Capping Machine ndi yoyenera kusindikiza vial ndi kapu ya aluminium.Ndi mtundu wopitilira wa makina, ndi chimbale chimodzi cha capping chokhala ndi zabwino zothamanga kwambiri, zowoneka bwino komanso zowoneka bwino.
Vial Liquid Production Line Ubwino
1.Mzere wophatikizika umazindikira kulumikizana kumodzi, kugwira ntchito mosalekeza kuyambira kuchapa, kutsekereza & kuyanika, kudzaza & kuyimitsa, ndi kutsekereza.Ntchito yonse yopanga imazindikira ntchito yoyeretsa;imateteza zinthu kuti zisaipitsidwe, zimakwaniritsa mulingo wa GMP.
2.Full servo control.
3.Transparent kudzikweza yekha chivundikiro chotetezera ndi mpweya wonyowa, kuwongolera zitsulo zamagetsi, zotetezeka komanso zosavuta kukonza.
4.Pamakasitomala amadzimadzi amadzimadzi ndi zofunika kudzaza zolondola, makina odzazitsa pampu ya ceramic amasankhidwa, omwe amatha kuwonetsetsa kuti kudzazidwa kulondola komanso kusinthidwa mosavuta.
5.Mawonekedwe oyimitsa a kuyika pamene akuzungulira akhoza kuonetsetsa kuti kuyimitsa.
Makina a 6.Capping: Palibe Vial - No Capping, No Stopper - No Capping, Vacuum absorb aluminium scrap device.
Kusintha Kwa Makina
Tech Parameters
| Chitsanzo | Mzere wopanga | Kukula koyenera | Zotulutsa (zochuluka) | Mphamvu | Kalemeredwe kake konse | Kukula konse |
| BXKZ I | Chithunzi cha CLQ40 | 2.25ml | 6000-12000 pcs/h | 69.8KW | 7500Kg | 9930 × 2500 × 2340mm |
| Mtengo wa RSM620/44 | ||||||
| Kgf 8 | ||||||
| BXKZII | Mtengo wa CLQ60 | 2.25ml | 8000-18000 pcs/h | 85.8KW | 8000Kg | 10830 × 2500 × 2340mm |
| Mtengo wa RSM620/60 | ||||||
| KGF10 | ||||||
| BXKZ III | Chithunzi cha CLQ80 | 2.25ml | 10000-24000 pcs/h | 123.8KW | 8100Kg | 10830 × 2500 × 2340mm |
| RSM 900/100 | ||||||
| Mtengo wa KGF 12 |
*** Zindikirani: Zogulitsa zimasinthidwa pafupipafupi, chonde titumizireni kuti mudziwe zambiri zaposachedwa.***
Makasitomala abwino kwambiri
