Ampoule Filling Production Line
Mawu Oyamba
Mzere wopanga ma Ampoule umaphatikizapo makina ochapira a akupanga, RSM yowumitsa makina owumitsa ndi AGF kudzaza ndi makina osindikiza.Imagawidwa m'malo ochapira, zone yowumitsa, kudzaza ndi kusindikiza.Mzere wophatikizika uwu ukhoza kugwirira ntchito limodzi komanso paokha.Poyerekeza ndi opanga ena, zida zathu zili ndi mawonekedwe apadera, kuphatikiza kukula kwake kochepa, makina apamwamba & kukhazikika, kutsika kwa zolakwika ndi mtengo wokonza, ndi zina.
Kanema wa Zamalonda
Ntchito:
Kwa kupanga magalasi ampoule.
Njira Zopangira:
Gawo 1
Akupanga kusamba
Imatengera ukadaulo wotsuka wamadzi a 2 ndi mpweya wa 2 pakhoma lakunja ndi madzi 3 ndi mpweya wa 4 pakhoma lamkati.
Magulu 6 a singano zopopera ali ndi njanji yotsuka, singano zopopera zimatenga zitsulo zosapanga dzimbiri 316L.Servo control system + Manja owongolera ndi bolodi lowongolera amapereka malo olondola pa singano yopopera, kupewa kuwonongeka kwa singano komwe kumachitika chifukwa chosagwirizana.
WFI ndi mpweya woponderezedwa ndi wapakatikati, kuchepetsa kumwa.
Njira yotsuka yokhazikika:
1.Kupopera mbewu kwa botolo
2.Ultrasonic pre-washing
3.Madzi okonzedwanso: kuchapa mkati, kuchapa kunja
4.mpweya woponderezedwa: kuwomba mkati
5.Madzi okonzedwanso: kuchapa mkati, kuchapa kunja
6.mpweya woponderezedwa: kuwomba mkati
7.WFI: kuchapa mkati
8.mpweya woponderezedwa: kuwomba mkati, kuwomba kunja
9.mpweya woponderezedwa: kuwomba mkati, kuwomba kunja
Gawo 2
Kuwotcha & Kuyanika
Mabotolo ochapidwa amalowa mu makina owumitsa & kuyanika pang'onopang'ono molingana ndi lamba wa mauna.Kudutsa preheating zone, kutentha sterilizing zone, kuzirala zone pang'onopang'ono.
Chinyezi chotopetsa chimatulutsa mpweya wa botolo kupita panja, m'malo otentha kwambiri, mabotolo amatsukidwa pafupifupi mphindi 5 pansi pa 300-320 ℃.Malo ozizira amaziziritsa Mbale zosawilitsidwa, ndipo pamapeto pake zimafika pazofunikira zaukadaulo.
Njira yonse yowumitsa ndi yowumitsa imayendetsedwa pansi pa kuyang'anira nthawi yeniyeni.
Gawo 3
Kudzaza & Kusindikiza
Makinawa amatenga njira yopatsirana pang'onopang'ono yokhala ndi khonde.
Makinawa amangomaliza ntchito yonse yopanga:
Kutumiza kwa Auger---Kuchartsa nayitrogeni kutsogolo (posasankha)---Kudzaza njira---Kulipiritsa nayitrojeni kumbuyo (posankha)--- Kutenthetsa---Kusindikiza---Kuwerengera---Kutulutsa kwazinthu zomaliza.
Ampoule Filling Production Line Ubwino
1. Mzere wophatikizika umazindikira kulumikizana kumodzi, kugwira ntchito mosalekeza kuyambira kutsuka, kuthirira, kudzaza ndi kusindikiza.Ntchito yonse yopanga imazindikira ntchito yoyeretsa;imateteza zinthu kuti zisaipitsidwe, zimakwaniritsa mulingo wa GMP.
2. Izi mzere utenga madzi ndi wothinikizidwa mpweya mtanda kuthamanga ndege wosambitsa ndi akupanga kusamba pa inverted boma.Kuyeretsa kumakhala kwabwino kwambiri.
3. Ukadaulo wa kusefera kopitilira muyeso umagwiritsidwa ntchito pa fyuluta ya makina ochapira.Madzi ochapira oyera komanso osabala komanso mpweya woponderezedwa amapezedwa kudzera mu fyuluta ya terminal, yomwe imatha kumveketsa bwino botolo lotsuka.
4. Botolo mu feed auger ndi star wheel kukumana, malo auger ndi ochepa.Ampoule amatha kuyenda molunjika.Ampoule imatha kusamutsa mokhazikika komanso yosasweka.
5. Zowongolera zosapanga dzimbiri ndizokonza mbali imodzi.Malowa ndi olondola kwambiri.Ma manipulators ndi umboni wovala.Mukamasintha phula, manipulators safunikira kutambasula ndikutembenuka.Kutembenuza sikungawononge madzi oyeretsera.
6. The ampoule ndi chosawilitsidwa ndi kutentha mpweya laminar otaya njira yolera yotseketsa.Kugawidwa kwa kutentha kumakhala kofanana.Ma ampoules ali pansi pa HDC kutentha kwambiri kutentha, komwe kumakwaniritsa muyeso wa GMP.
7. Chipangizochi chimagwiritsa ntchito mfundo yotsekera yotsekera kuti isindikize fyuluta yapamwamba yomwe imagwiritsidwa ntchito kuyeretsa ngalandeyo.Zosefera ndizosavuta kukhazikitsa zomwe zimatha kutsimikizira chikhalidwe cha chiyeretso cha zana.
8. Zida utenga hinge mtundu mpando kutentha ndi yopingasa otentha mpweya zimakupiza dongosolo.Kukonza zida ndikosavuta komanso kopulumutsa ntchito.
9. Zida izi zimatenga lamba wotumizira unyolo wokhala ndi mbali.Lamba wotumizira sadzakhala panjira, anti-creeper, palibe botolo likugwa.
10. Zipangizozi zimagwiritsa ntchito ukadaulo wapatsogolo monga kudzaza singano, kutsogolo ndi kumbuyo kwa nayitrogeni komanso kusindikiza mawaya, zomwe zimatha kukumana ndi mitundu yosiyanasiyana yazinthu.
11. Makina osindikizira amatengera kapangidwe ka khonde.Gudumu la nyenyezi muzakudya ndikutumiza mabotolo mosalekeza, kuyendetsa kwa zida kumakhala kokhazikika komanso kusweka kwa botolo.
12. Zida izi ndi zapadziko lonse lapansi.Angagwiritsidwe ntchito 1-20ml ampoule.Kusintha magawo ndikosavuta.Pakadali pano, zidazi zitha kugwiritsidwa ntchito ngati kuchapa vial, kudzaza ndi kutsekera chingwe cholumikizira posintha nkhungu ndi gudumu lazakudya.
Kusintha Kwa Makina
Tech Parameters
| Zoyenera kuchita | 1-20ml B mtundu ampoules amene akukumana muyezo wa GB2637. |
| Kuthekera kwakukulu | 7,000-10,000pcs/h |
| Kugwiritsa ntchito WFI | 0.2-0.3Mpa 1.0 m3/h |
| Kuphatikizika kwa mpweya | 0.4Mpa 50 m3/h |
| Mphamvu yamagetsi | CLQ114Vertical akupanga makina ochapira:15.7KW |
| RSM620/60 Kutenthetsa ndi kuyanika makina 46KW, Kutentha mphamvu: 38KW | |
| AGF12 Ampoule kudzaza ndi kusindikiza makina 2.6KW | |
| Makulidwe | CLQ114Vertical akupanga makina ochapira:2500×2500×1300mm |
| RSM620/60 Makina owumitsa ndi kuyanika: 4280 × 1650 × 2400mm | |
| AGF12 Ampoule kudzaza ndi kusindikiza makina: 3700 × 1700 × 1380 mm | |
| Kulemera | CLQ114Vertical akupanga makina ochapira:2600 Kg |
| RSM620/60 Makina owumitsa ndi kuyanika: 4200 Kg | |
| AGF12 Ampoule kudzaza ndi kusindikiza makina: 2600 Kg |
*** Zindikirani: Zogulitsa zimasinthidwa pafupipafupi, chonde titumizireni kuti mudziwe zambiri zaposachedwa.***