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PP Bottle IV Solution Production Line

Chiyambi Chachidule:

Makina opangira PP botolo IV amadzimadzi amaphatikiza zida za seti 3, makina ojambulira Preform/Hanger, Makina owombera mabotolo, Makina Ochapira-Kudzaza-Kusindikiza.Mzere wopanga uli ndi mawonekedwe odziwikiratu, opangidwa ndi anthu komanso anzeru okhala ndi magwiridwe antchito okhazikika komanso kukonza mwachangu komanso kosavuta.Kuchita bwino kwambiri komanso mtengo wotsika wopanga, wokhala ndi mankhwala apamwamba kwambiri omwe ndi chisankho chabwino kwambiri pa botolo la pulasitiki la IV.


Tsatanetsatane wa Zamalonda

Zolemba Zamalonda

PP Bottle IV Solution Production Line

Makina a Preform/Hanger jakisoni

+ Makina owombera botolo

+ Makina Ochapira-Kudzaza-Kusindikiza

Mawu Oyamba

Makina opangira PP botolo IV amadzimadzi amaphatikiza zida za seti 3, makina ojambulira Preform/Hanger, Makina owombera mabotolo, Makina Ochapira-Kudzaza-Kusindikiza.Mzere wopanga uli ndi mawonekedwe odziwikiratu, opangidwa ndi anthu komanso anzeru okhala ndi magwiridwe antchito okhazikika komanso kukonza mwachangu komanso kosavuta.Kuchita bwino kwambiri komanso mtengo wotsika wopanga, wokhala ndi mankhwala apamwamba kwambiri omwe ndi chisankho chabwino kwambiri pa botolo la pulasitiki la IV.

Kanema wa Zamalonda

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Makina owombera botolo a PP

Gawo 1

Preform loading station:
Ma preforms ambiri amayikidwa mu hopper, ndiye kuti ma rotary preforms feed system amatumiza ma preforms kudzera pa hoisting conveyor.Odziyimira pawokha yopingasa kugawanika preform ankalamulira imeneyi wononga preform potsegula.

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Gawo 2

Kukonzekera kosiyana, kusinthasintha, kulinganiza makina opangira ma preform:
Ma preforms amagawidwa ndi mtunda wofanana ndikutumizidwa ku disk rotary disk, kenako amazunguliridwa ndi digiri ya 180 ndikusunthira ku preforms ina yopingasa yokonzekera disk.Palibe preform blockage ndipo palibe kupatuka ndi malo olondola.

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Gawo 3

Kutentha koyambirira:
Mapangidwe a bokosi lowala la mizere iwiri, kusungunula kutentha kwabwino, kusintha kosavuta ndi kukonza.

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Gawo 4

Preform take, preform ndi njira yotumizira botolo:
Servo lotseguka mtundu servo kufala flexible, ndi cam clamping zala popanda pulasitiki zidutswa ndi ufa kuonetsetsa mankhwala khalidwe.

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Gawo 5

Njira yodziyimira payokha yosindikiza ndi kutambasula:
Imatengera kapangidwe kagawo kosindikiza kosiyana, komwe sikumasokonezana.Kusindikiza bwino kuphulitsa botolo, osataya kutayikira.Ndodo yotambasula imayendetsedwa ndi servo system imodzi.

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Gawo 6

Njira yotsegula ndi kutseka nkhungu:
Ma preform akaperekedwa kumalo owombera mabotolo, servo system imayendetsa mkono wogwedezeka kukankhira hinge kuti mutsegule ndi kutseka kuyenda kuti mukwaniritse zochitika ziwirizi.

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Gawo 7

Njira yolumikizirana:
Mabotolo omalizidwa amachotsedwa pamalo owuzira mabotolo.Ogwiritsa ntchito makina olumikizira amawatenga ndikuwatumiza ku makina osindikizira a Wash-fill-seal kuti azindikire kupanga kulumikizana kwa magalimoto.

Ubwino:

1.Servo drive ndi yokhazikika panthawi yothamanga kwambiri, malowa ndi olondola, okhazikika, ndipo mtengo wokonza ndi wotsika.
2.The cam clamping zala popanda pulasitiki zidutswa ndi ufa kuonetsetsa mankhwala khalidwe.
3.Kukhoza kupanga kwakukulu: kuchokera ku 4000-15000bottles pa ola limodzi.
4.Kutsekedwa kophatikizika kwa unyolo, mtunda wolondola wapakati, mphete ndi zinthu zina zakunja sizingalowe mu unyolo, kukonza kosavuta.
5.Kusindikiza sikutulutsa mpweya, kumapangitsanso kuwomba bwino, kufupikitsa nthawi yopanga botolo.

Zokonda Zaukadaulo:

Item  Chitsanzo cha makina
CPS4 CPS6 CPS8 pa CPS10 CPS12
Mphamvu zopanga 500 ml 4000 BPH 6000 BPH 8000BPH 10000BPH 12000BPH
Kutalika kwa botolo la Max mm 240 230
Max preform kutalika (ndi khosi) mm 120 95
Mpweya wopanikizidwa (m³/mphindi) 8-10 pa 3 3 4.2 4.2 4.5
20 pa 2.5 2.5 4.5 6.0 10-12
Madzi ozizira (m³/h) 10°C(kupanikizika: 3.5-4bar)8HP 4 4 7.87 7.87 8-10
Madzi Ozizirira 25°C(kupanikizika: 2.5-3bar) 6 10 8 8 8-10
Kulemera T 7.5 11 13.5 14 15
Kukula kwa makina (ndi kutsitsa kwa Preform) (L×W×H)(MM) 6500*4300*3500 8892*4800*3400 9450*4337*3400 10730x4337x3400 12960×5477×3715
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PP Botolo Kuchapa-kudzaza-kusindikiza Makina

Gawo 1

Malo odyetseramo botolo
Imatengera ulalo wachindunji pakati pa mawilo operekera nyimbo ndi gudumu loyatsira botolo, imamangirira botolo kuti iperekedwe, ndi mpweya wabwino woponderezedwa kuti mufulumizitse kutumiza, osakanda.

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Gawo 2

Malo ochapira botolo a ionic
Mfundo yoyeretsa ndi ndondomeko ndi: kugwetsa botolo;chitoliro choyamwa chimakwera kamera kuti itseke pakamwa pa botolo;chitoliro cha mpweya wa ionic chimakweranso ku botolo ndi kamera;mpweya woponderezedwa umawomberedwa mu chitoliro chowombera kuti uyeretse botolo mu botolo;
Ndipo panthawi imodzimodziyo muyamwitse tinthu tating'onoting'ono tomwe timatuluka mu mpweya mu botolo.

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Gawo 3

Podzaza malo
Mabotolo apulasitiki otsukidwa amatumizidwa kumalo odzaza ndi manipulator, botolo la pulasitiki lodzaza mabotolo apulasitiki kuti mudzaze.Kumtunda kwa malo odzaza malo kumakhala ndi thanki yokhazikika yamadzimadzi.Madziwo akadzadza mu tanki yokwanira ndikufika pamlingo wokhazikika, valavu yamadzimadzi yoyatsira pneumatic diaphragm imatseka.

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Gawo 4

Malo osindikizira otentha otentha
Malo awa amagwiritsidwa ntchito kwambiri kuwotcherera-kusindikiza kapu ya botolo la kulowetsedwa kwa pulasitiki mutadzaza.Imatengera mbale zotenthetsera pawiri kuti zitenthetse zipewa ndi madoko a mabotolo padera, kumaliza kusindikiza-kusindikiza mu mtundu wosalumikizana ndi wotentha-wosungunuka.Kutentha kwa kutentha ndi nthawi zimasintha.

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Gawo 5

Malo opangira botolo
Mabotolo osindikizidwa amaperekedwa kumayendedwe otulutsa mabotolo kudzera pabotolo, ndikulowa munjira ina.

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Ubwino:

1.Ndi kudzazidwa kolondola;kutulutsa mpweya wolondola, kumatha kuwongolera kuchuluka kwa mapindikidwe a botolo pambuyo potseketsa.
2.No botolo palibe kudzazidwa, palibe botolo palibe capping.
3.Ikhoza kufika ku15,000BPH, kutengera pempho la kasitomala.
4.Pali mitundu yosiyanasiyana ya zipewa zomwe zingagwiritsidwe ntchito pa botolo lomaliza: Chipewa cha Euro chosindikizidwa;Chosindikizidwa Mthirira kapu;Screw cap;Stopper ndi Aluminium cap.
5.Ili ndi ntchito yathunthu yotsuka ndi kutsekereza GMP yogwirizana ndi GMP.

Zokonda Zaukadaulo:

Item Chitsanzo cha makina
XGF(Q)/30/24/24 XGF30/30/24/24 XGF(Q)/36/30/36 XGF(Q)/50/40/56
Mphamvu zopanga 100 ml 7000 BPH 7000 BPH 9000BPH Mtengo wa 14000BPH
  500 ml 6000 BPH 6000 BPH Mtengo wa 7200BPH 12000BPH
Ntchito kukula kwa botolo ml 50/100/250/500/1000
Kugwiritsa ntchito mpweya 0.5-0.7Mpa 3m3/mphindi 3m3/mphindi 3m3/mphindi 4-6m3/mphindi
Kugwiritsa ntchito WFI 0.2-0.25Mpa   1-1.5m3/h    
Kulemera kwa makina T 6 6.5 7 9
Kukula kwa makina mm 4.3*2.1*2.2 5.76 * 2.1 * 2.2 4.47*1.9*2.2 6.6*3.3*2.2
Kugwiritsa ntchito mphamvu Makina akulu 4 4 4 4
Kujambula kwa oscillator 0.5 0.5

0.5

0.5 * 2
Ionic mpweya 0.25 * 6 0.25 * 5

0.25 * 6

0.25 * 9
Woyendetsa galimoto 0.37 * 2 0.37 * 2

0.37 * 2

0.37 * 3
Kutentha mbale 6*2 pa 6*2 pa

6*2 pa

8*3 pa

Ntchito ya mzere wopanga:

1.Ikhoza kukumana ndi kupanga kukula kosiyana (100-1000ml).
2.Inagwiritsa ntchito botolo la Standard PP ndi botolo la PP lodzigwera lokha.
3. Gwiritsani ntchito mawonekedwe osiyanasiyana a chidebe: ozungulira, oval, osakhazikika, etc.
4.Kukhoza kupanga kwakukulu: kuchokera ku 4000-15000bottles pa ola limodzi.
5.Zowonongeka zopangira kupanga botolo limodzi la 500 ml PP ndi lofanana ndi 0%.

Kugwiritsa ntchito kuchipatala:

Tsekani botolo la saline ndi saline dontho lokhala ndi blur background.Chithandizo cha matenda.Ndondomeko ya inshuwaransi yazaumoyo.Zopindulitsa Zachipatala.Kubweza.Ndalama zachipatala.chithunzi fanizo, malo kukopera, nkhani.
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